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Accelerated upstream process development of adeno-associated viruses from high‐throughput systems to clinical scale

Reduce cost, improve yield, and scale AAV manufacturing with optimized upstream development strategies.

Scaling AAV manufacturing remains a major bottleneck—driving high costs, long timelines, and inconsistent product quality. At Thermo Fisher Scientific, our team of dedicate experts work around the clock to strategize and implement innovative processes to alleviate these bottlenecks.

Download this case study to see how optimized upstream process development and seamless scale-up can significantly reduce Cost of Goods (COGs) while accelerating timelines to clinical and commercial production.

Key takeaways:

  • Reduce cost and improve yield: Learn how optimizing transfection conditions can lower cost of goods by up to ~60% while maintaining strong productivity and quality.
  • De-risk scale-up: See how processes developed in high-throughput systems can reliably translate to 2,000 L scale without compromising titer or capsid quality.
  • Accelerate development timelines: Discover strategies to move from process development to clinical-scale manufacturing in months—not years—through smarter DoE and engineering controls.
Thermo Fisher Scientific - Accelerated AAV Upstream Process Development and Scale-Up

Additional resources

Webinar
Revolutionizing gene therapy manufacturing: Robotics and machine learning for process intensification
This on-demand webinar highlights the benefits of leveraging machine learning, high-throughput process and analytical development, and perfusion intensification for viral vector production.
Blog post
Advancing viral vector development through Quality by Design approach
Explore more on NysnoBio's partnership with Thermo Fisher, focusing on a quality by design approach to viral vector development and manufacturing.
Blog post
A CDMO Partner for every Gene Therapy Manufacturing Stage
Take a closer look at the experiences of NysnoBio and bluebird bio for insight into what companies need in a CDMO partner for every stage of viral vector manufacturing and development.